Process Audit & Layered Process Audits (LPA) Training Course

Course Overview

Learning Objectives

• Explain the principles and purpose of process auditing and Layered Process Audits.
• Develop process audit plans based on operational risks and quality requirements.
• Establish clear audit criteria and standardized checklists.
• Conduct systematic process observations and collect objective evidence.
• Identify deviations, nonconformities, and weaknesses in process controls.
• Design an effective LPA structure involving multiple organizational levels.
• Define audit frequencies, responsibilities, escalation routes, and reporting requirements.
• Apply root cause analysis to recurring audit findings.
• Monitor corrective actions and verify their effectiveness.
• Establish sustainable auditing practices that support continuous improvement.

Who Should Attend

Learning Outcomes

• By the end of the course, participants will be able to:
• Differentiate between process audits, system audits, and product audits.
• Identify critical process characteristics and control requirements.
• Develop risk-based audit plans and practical audit checklists.
• Conduct process audits using observation, interviews, and record reviews.
• Implement layered audit routines across supervisory, management, and leadership levels.
• Record findings clearly and distinguish isolated errors from recurring process weaknesses.
• Prioritize findings according to risk, severity, and operational impact.
• Assign corrective actions and establish clear accountability.
• Track audit completion, closure rates, and recurring findings.
• Use audit results to strengthen process compliance and continuous improvement.

Course Outline