Failure Mode & Effects Analysis (FMEA) for Quality Improvement Training Course

Course Overview

Learning Objectives

• Analyse the principles, purpose, and applications of FMEA in quality management.
• Identify potential failure modes across products, processes, and operational activities.
• Evaluate the effects and consequences associated with identified failure modes.
• Identify potential causes and contributing factors for process and product failures.
• Assess existing prevention and detection controls.
• Apply structured risk assessment methods to prioritize failure risks.
• Develop effective FMEA worksheets using consistent evaluation criteria.
• Identify high-priority risks requiring corrective or preventive action.
• Develop risk reduction actions linked to identified failure causes.
• Evaluate the effectiveness of implemented risk controls.
• Integrate FMEA with quality planning, problem solving, CAPA, and continuous improvement.
• Establish a practical approach for maintaining and updating FMEA throughout the process lifecycle.

Who Should Attend

Learning Outcomes

• Explain the purpose and practical value of FMEA in quality and risk management.
• Identify potential failure modes and define their effects clearly.
• Analyse failure causes and contributing factors using process knowledge and evidence.
• Evaluate existing prevention and detection controls.
• Assess and prioritize failure risks using structured evaluation criteria.
• Develop complete and logically structured FMEA analyses.
• Identify critical failure modes requiring focused improvement.
• Develop preventive and corrective actions to reduce identified risks.
• Evaluate residual risk following implementation of improvement actions.
• Monitor the effectiveness of risk controls and improvement measures.
• Integrate FMEA findings with CAPA, quality planning, problem solving, and continuous improvement.
• Establish processes for reviewing, updating, and maintaining FMEA analyses.

Course Outline