Reliability Centered Maintenance Training Course

Course Overview

Learning Objectives

• Analyze the principles of Reliability Centered Maintenance and their relationship to asset management, reliability, risk, safety, and operational performance during the course.
• Assess selected assets and systems to determine their functions, performance standards, criticality, and maintenance strategy requirements.
• Develop clear functional statements that define what an asset must do, the required performance level, and the operating context.
• Identify functional failures, failure modes, failure effects, and failure consequences using a structured RCM analysis process.
• Evaluate the difference between evident and hidden failures and assess their safety, environmental, operational, financial, and compliance implications.
• Apply RCM decision logic to select suitable preventive, predictive, condition-based, failure-finding, redesign, or run-to-failure maintenance strategies.
• Design maintenance tasks that define task content, frequency, triggers, acceptance criteria, responsibilities, and required resources.
• Improve maintenance plans by eliminating ineffective tasks and aligning maintenance activities with actual failure characteristics and risk.
• Strengthen coordination between maintenance, operations, engineering, HSE, asset management, and finance through shared RCM decision criteria.
• Implement RCM analysis findings through CMMS or EAM work plans, preventive maintenance programs, inspection routines, and performance monitoring.
• Assess the effectiveness of selected maintenance strategies through measurable reliability, availability, failure, cost, and compliance indicators.
• Develop a time-bound action plan for applying Reliability Centered Maintenance in the participant’s organization.

Who Should Attend

Learning Outcomes

• Explain the purpose of Reliability Centered Maintenance and its contribution to reliability, availability, safety, compliance, and lifecycle asset value.
• Identify assets and systems that should be prioritized for RCM analysis based on criticality, risk, operational importance, and failure history.
• Define asset functions and required performance standards within the relevant operating context.
• Identify functional failures, failure modes, failure effects, and failure consequences for selected assets.
• Distinguish between evident and hidden failures and evaluate their impact on safety, environment, operations, quality, and cost.
• Apply RCM decision logic to select technically appropriate and economically reasonable maintenance strategies.
• Develop preventive, condition-based, predictive, failure-finding, redesign, or run-to-failure tasks for defined failure modes.
• Establish task frequencies, inspection criteria, alarm limits, acceptance standards, and responsibilities for selected maintenance activities.
• Review existing maintenance plans and identify ineffective, duplicated, unnecessary, or misaligned maintenance tasks.
• Integrate RCM outputs into CMMS or EAM systems, work orders, job plans, inspection programs, and asset performance reports.
• Monitor maintenance strategy effectiveness using reliability, availability, failure recurrence, compliance, and cost indicators.
• Produce an initial RCM implementation roadmap relevant to the participant’s asset portfolio or operational area.

Course Outline