Reliability-Centered Maintenance (RCM) for Rotating Equipment Training Course

Course Overview

Learning Objectives

• By the end of this training course, participants will be able to:
• Explain the principles, objectives, and methodology of Reliability-Centered Maintenance.
• Analyze the relationship between equipment functions, failures, and reliability.
• Identify critical rotating equipment and assess its operational importance.
• Define functional requirements and functional failures.
• Identify and classify failure modes affecting rotating machinery.
• Evaluate failure effects and consequences.
• Apply risk-based criteria to prioritize equipment failures.
• Select appropriate preventive and predictive maintenance tasks.
• Determine when condition-based maintenance is more appropriate than time-based maintenance.
• Evaluate corrective, proactive, and failure-finding maintenance strategies.
• Analyze maintenance intervals and task effectiveness.
• Develop RCM decision logic for different failure scenarios.
• Integrate condition monitoring with RCM maintenance strategies.
• Evaluate the cost, risk, and reliability impact of maintenance decisions.
• Establish performance measures for RCM programmes.
• Develop an optimized RCM-based maintenance strategy for rotating equipment.

Who Should Attend

Learning Outcomes

• Upon completion of the course, participants will be able to:
• Apply the RCM methodology to critical rotating equipment.
• Develop functional descriptions for rotating machinery.
• Identify functional failures and their operational consequences.
• Conduct structured failure mode analysis.
• Evaluate the effects and consequences of different failure modes.
• Classify failures according to safety, environmental, operational, and financial consequences.
• Prioritize maintenance requirements based on equipment criticality and risk.
• Select appropriate preventive maintenance tasks.
• Select suitable predictive and condition-based maintenance techniques.
• Determine appropriate maintenance intervals using failure characteristics and equipment condition.
• Identify situations where corrective maintenance is the most appropriate strategy.
• Develop failure-finding tasks for hidden or protective system failures.
• Integrate vibration, lubrication, thermography, and other condition monitoring techniques into RCM programmes.
• Evaluate maintenance task effectiveness and eliminate unnecessary activities.
• Establish RCM performance indicators and review mechanisms.
• Develop a practical reliability-centered maintenance programme for rotating equipment.

Course Outline