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Pipeline Pigging Operations and Safety Training Course

Equips pipeline teams to plan and run pigging safely, from pig selection and piggability checks to launching, receiving, stuck-pig recovery and ILI preparation.

MID · Midstream Operations, Pipelines, Storage & LNGAll Levels#2962ClassroomEnglish , Arabic
Duration
5 Days
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Free substitution at any time · 30+ days' notice: full refund minus 10%. Cancellation policy

Course Overview

The Pipeline Pigging Operations and Safety training course provides a practical, field-focused framework for planning, executing, and controlling pigging activities on oil and gas pipelines. The course explains why pipelines are pigged, how pigs are selected and run, and how launching, receiving, tracking, and recovery operations are carried out safely and consistently, from commissioning through routine operation. Participants will examine the full range of pigging purposes, including cleaning, dewaxing, liquid removal, batching, product separation, gauging, dewatering, and preparation for inspection. They will compare foam, mandrel, solid-cast, sphere, and gauging pigs, review intelligent in-line inspection tools at concept level, and assess pipeline piggability, including bends, valves, tees, diameter changes, and the design features of launchers and receivers. The program places strong emphasis on operational safety, covering pressure isolation and venting, quick-opening closures, the handling of debris, liquids, pyrophoric scale, and hydrocarbon releases, and the causes, prevention, and recovery of stuck pigs. Participants will also learn how cleaning and gauge runs prepare a line for in-line inspection and how inspection results are handed over to integrity management teams, without covering integrity assessment itself. Through procedure reviews, pigging program planning exercises, incident case studies, and tabletop simulations of launching and receiving operations, participants will develop the ability to run pigging safely, protect throughput, and capture lessons learned. The course is particularly relevant to production, pipeline transportation, gas processing, terminal, and refining organizations operating pigged pipeline networks.

Learning Objectives

  • By the end of the course, participants will be able to:
  • Explain the operational purposes of pigging, from cleaning and dewaxing to batching and dewatering.
  • Distinguish between foam, mandrel, solid-cast, sphere, and gauging pigs and their typical applications.
  • Describe the role and basic operating principles of intelligent in-line inspection tools.
  • Select appropriate pig types, sizes, and configurations for specific pipeline conditions and objectives.
  • Assess pipeline piggability, including bends, valves, tees, diameter changes, and internal restrictions.
  • Evaluate launcher and receiver design features, closures, interlocks, and pressure safeguards.
  • Plan a pigging program and determine a suitable pigging frequency based on operating data.
  • Apply safe procedures for launching and receiving pigs, including isolation, depressurization, venting, and draining.
  • Control hazards from debris, liquids, pyrophoric scale, and hydrocarbon releases during pigging operations.
  • Identify the causes of stuck pigs and apply effective prevention and recovery strategies.
  • Use pig tracking and signaling methods to monitor pig progress and confirm arrival.
  • Prepare pipelines for in-line inspection and hand over results to integrity teams with complete documentation.

Who Should Attend

This course is designed for pipeline operations engineers, pigging technicians and supervisors, production and process engineers, maintenance engineers, flow assurance engineers, control room operators, and field operations staff responsible for planning, launching, and receiving pigs on oil and gas pipelines. It is also highly relevant to integrity and inspection coordinators preparing lines for in-line inspection, HSE professionals, permit-to-work authorities, commissioning teams, contractor supervisors, and technical managers who review and approve pigging procedures and programs. The program is particularly suitable for professionals working in oil and gas production, gas processing plants, crude and refined product pipelines, export terminals, refineries, and national oil companies where routine and special pigging is essential to safe and efficient operations.

Learning Outcomes

  • Upon successful completion of the course, participants will be able to:
  • Define clear objectives for operational, commissioning, and inspection-related pigging.
  • Select suitable pig types, sizes, and configurations for given pipeline conditions.
  • Identify piggability constraints and recommend practical modifications or precautions.
  • Evaluate launcher and receiver arrangements for safe and reliable operation.
  • Develop pigging programs with justified frequencies and operating limits.
  • Execute launching and receiving procedures with correct isolation and zero-pressure verification.
  • Manage debris, liquids, pyrophoric scale, and other wastes recovered during pigging.
  • Respond effectively to hydrocarbon releases and abnormal conditions at pig traps.
  • Prevent stuck pigs and plan safe recovery when a pig fails to arrive.
  • Apply pig tracking and signaling to monitor progress and confirm pig location.
  • Plan cleaning and gauge runs that prepare pipelines for in-line inspection.
  • Communicate in-line inspection results and pigging findings effectively to integrity management teams.
  • Document pig runs, findings, and lessons learned to improve future pigging operations.

Course Outline

Course Outline

Day 1

Pigging Purposes and Operational Fundamentals

  • Role of pigging across the pipeline lifecycle, from commissioning to routine operation
  • Cleaning, dewaxing, liquid removal, and control of black powder and sand
  • Batching, product separation, and interface management in multiproduct and multiphase pipelines
  • Gauging, dewatering, and drying after construction and hydrostatic testing
  • Practical Application: Define pigging objectives and requirements for a representative oil and gas pipeline
Day 2

Pig Types, Selection, and Pipeline Piggability

  • Foam, mandrel, solid-cast, and sphere pigs: construction, cups, discs, brushes, sizing, and wear
  • Gauging pigs, gauge plates, and intelligent in-line inspection tools at concept level
  • Pipeline piggability: bend radius, full-bore valves, barred tees, diameter changes, and internal restrictions
  • Launcher and receiver design features: closures, kicker lines, interlocks, drains, and vents
  • Practical Application: Select pigs and assess piggability for a pipeline with bends, tees, and diameter changes
Day 3

Pigging Programs, Launching, and Receiving

  • Planning a pigging program: objectives, frequency, flow conditions, and operating constraints
  • Pig speed, differential pressure, bypass flow, liquid slugs, and downstream handling capacity
  • Step-by-step launching and receiving procedures, permits, roles, and communication
  • Pressure isolation, depressurization, venting, draining, purging, and safe opening of closures
  • Practical Application: Prepare a launching and receiving procedure with isolation and verification steps
Day 4

Pigging Hazards, Stuck Pigs, and Pig Tracking

  • Handling debris, wax, liquids, pyrophoric iron sulfide, and naturally occurring radioactive material
  • Preventing and responding to hydrocarbon releases, trapped pressure, and closure incidents at pig traps
  • Stuck pigs: causes, warning signs, prevention, and recovery options
  • Pig tracking: intrusive and non-intrusive signalers, transmitters, and locating methods
  • Practical Application: Analyze a stuck-pig scenario and develop a recovery and communication plan
Day 5

In-Line Inspection Preparation, HSE, and Lessons Learned

  • Preparing for in-line inspection: progressive cleaning runs, gauge runs, and caliper runs
  • Inspection run acceptance, data handover, and how results feed integrity management
  • HSE risk assessment, waste handling, pig run reports, and records
  • Incident case studies, lessons learned, and continuous improvement of pigging operations
  • Practical Application: Develop a pigging and inspection-preparation plan for a selected pipeline, with safety controls and reporting

Upcoming Dates

Selected date

Dammam · 31 Jan – 4 Feb 2027 · Classroom

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CityDatesPrice per ParticipantEarly Bird
MadinahScheduled
2 – 6 Nov 2026€4,800—
MadridScheduled
2 – 6 Nov 2026€6,000—
MakkahScheduled
9 – 13 Nov 2026€4,800—
ManamaScheduled
16 – 20 Nov 2026€5,300—
MarbellaScheduled
16 – 20 Nov 2026€6,000—
MuscatScheduled
23 – 27 Nov 2026€6,300€5,670until 2 Nov
OnlineScheduled
29 Nov – 3 Dec 2026€2,700€2,430until 9 Nov
ParisScheduled
30 Nov – 4 Dec 2026€6,700€6,030until 9 Nov
AbujaScheduled
7 – 11 Dec 2026€7,700€6,930until 16 Nov
AccraScheduled
14 – 18 Dec 2026€7,700€6,930until 23 Nov
AmmanScheduled
20 – 24 Dec 2026€4,000€3,600until 30 Nov
AmsterdamScheduled
21 – 25 Dec 2026€6,000€5,400until 30 Nov
BakuScheduled
28 Dec 2026 – 1 Jan 2027€5,300€4,770until 7 Dec
BangkokScheduled
4 – 8 Jan 2027€6,700€6,030until 14 Dec
BarcelonaScheduled
4 – 8 Jan 2027€6,000€5,400until 14 Dec
BeirutScheduled
10 – 14 Jan 2027€4,500€4,050until 21 Dec
CairoScheduled
17 – 21 Jan 2027€3,800€3,420until 28 Dec
Cape TownScheduled
18 – 22 Jan 2027€7,700€6,930until 28 Dec
CasablancaScheduled
25 – 29 Jan 2027€4,700€4,230until 4 Jan
DammamScheduled
31 Jan – 4 Feb 2027€4,800€4,320until 11 Jan
DubaiScheduled
7 – 11 Feb 2027€4,700€4,230until 18 Jan
DohaScheduled
7 – 11 Feb 2027€4,700€4,230until 18 Jan
ErbilScheduled
14 – 18 Feb 2027€4,000€3,600until 25 Jan
IstanbulScheduled
22 – 26 Feb 2027€5,300€4,770until 1 Feb
FrankfurtScheduled
22 – 26 Feb 2027€6,200€5,580until 1 Feb
JeddahScheduled
28 Feb – 4 Mar 2027€4,800€4,320until 8 Feb
Kuala LumpurScheduled
8 – 12 Mar 2027€4,700€4,230until 15 Feb
KigaliScheduled
8 – 12 Mar 2027€7,700€6,930until 15 Feb
LisbonScheduled
15 – 19 Mar 2027€6,000€5,400until 22 Feb
LondonScheduled
22 – 26 Mar 2027€5,800€5,220until 1 Mar

Available in: Istanbul · Dubai · London · Doha · Amsterdam

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