Coating Inspection & Quality Control Training Course

Course Overview

Learning Objectives

• Analyze the fundamentals of corrosion protection and the role of protective coating systems within industrial asset integrity programs.
• Evaluate coating specifications, technical requirements, product data, and inspection criteria before coating work begins.
• Assess surface preparation methods and verify surface cleanliness, surface profile, and environmental conditions before coating application.
• Apply appropriate coating inspection and quality control techniques throughout the preparation, application, curing, and acceptance stages.
• Measure wet film thickness and dry film thickness accurately using appropriate inspection equipment and procedures.
• Evaluate coating adhesion, holiday detection results, surface contamination, curing conditions, and other relevant quality indicators.
• Identify common coating defects and determine their likely causes, severity, and appropriate corrective actions.
• Assess coating application activities against approved procedures, manufacturer requirements, project specifications, and applicable standards.
• Develop effective coating inspection records, non-conformance reports, test documentation, and final quality-control records during the course.
• Strengthen communication between coating inspectors, contractors, quality personnel, engineers, project managers, and asset owners through clear inspection reporting.
• Design a practical coating quality-control approach that supports corrosion prevention, asset reliability, and lifecycle performance.

Who Should Attend

Learning Outcomes

• Explain the relationship between corrosion mechanisms, coating systems, surface preparation, and asset protection.
• Select appropriate inspection activities for different stages of a coating project.
• Verify surface cleanliness and surface preparation requirements before coating application.
• Measure environmental conditions including temperature, relative humidity, dew point, and surface temperature.
• Conduct surface profile measurements and evaluate results against specified requirements.
• Perform wet film thickness and dry film thickness measurements using appropriate techniques.
• Assess coating adhesion and interpret relevant inspection and test results.
• Detect common coating defects including pinholes, blistering, cracking, runs, sagging, dry spray, under-thickness, over-thickness, poor adhesion, and contamination.
• Evaluate coating application and curing conditions against approved procedures and technical specifications.
• Prepare clear inspection reports, quality records, non-conformance reports, and corrective-action documentation.
• Determine appropriate inspection and testing requirements for different coating systems and industrial applications.
• Support final coating acceptance through systematic inspection, documentation, defect resolution, and verification.

Course Outline