Skip to content

Blast-Resistant Design of Petrochemical Facilities Training Course

Examines how to assess explosion hazards and design blast-resistant structures that protect personnel and critical infrastructure in petrochemical plants.

CSE · Civil & Structural EngineeringAll Levels#2838ClassroomEnglish , Arabic
Duration
5 Days
Download BrochureView Upcoming Dates

Free substitution at any time · 30+ days' notice: full refund minus 10%. Cancellation policy

Course Overview

Blast-resistant design is a critical aspect of engineering safety in petrochemical facilities, where flammable materials, pressurised systems, and hazardous process conditions can create the potential for explosions and severe structural damage. Designing facilities to withstand blast loads helps protect personnel, maintain the integrity of critical infrastructure, and reduce the risk of cascading failures that could escalate an industrial incident. This course examines the engineering principles and methodologies used to assess explosion hazards and design blast-resistant structures and protective systems. Participants will explore explosion scenarios, blast pressure and impulse, structural response, risk-based facility siting, building vulnerability assessment, and the design of blast-resistant control rooms, occupied buildings, and essential support facilities. The programme also covers relevant design codes, engineering standards, consequence modelling, and the integration of blast protection into process safety and facility engineering. Through engineering case studies and practical assessment exercises, participants will develop the skills to interpret blast hazard studies, evaluate structural performance under blast loading, identify vulnerable facility components, and assess appropriate mitigation measures. The course supports risk-informed engineering decisions, improved protection of personnel and critical assets, and the integration of blast-resistant design into petrochemical project development and facility upgrades.

Learning Objectives

  • Explain the principles of explosion hazards and blast-resistant engineering in petrochemical facilities.
  • Identify credible explosion scenarios and their potential consequences for structures and personnel.
  • Understand blast pressure, impulse, load duration, and their effects on structural systems.
  • Interpret blast hazard assessments and explosion consequence modelling results.
  • Evaluate building siting, separation distances, occupancy, and facility vulnerability.
  • Explain the structural design principles used for blast-resistant buildings and protective systems.
  • Identify relevant engineering codes, standards, and performance-based design requirements.
  • Assess the interaction between structural components, connections, façades, and supporting systems under blast loading.
  • Evaluate blast mitigation options and their implications for safety, constructability, and cost.
  • Integrate blast-resistant design considerations into project engineering, risk assessment, and facility management.

Who Should Attend

Civil and structural engineers working in petrochemical and oil and gas projects. Process safety and facility safety engineers. Project engineering managers and engineering consultants. Facility siting and risk assessment specialists. Structural design and building engineering professionals. EPC contractors and engineering project personnel. Technical authorities responsible for occupied buildings and critical facilities. Asset integrity and facility modification teams involved in blast protection upgrades.

Learning Outcomes

  • Explain the physical characteristics of explosions and the resulting blast loading effects.
  • Identify credible explosion hazards associated with petrochemical process facilities.
  • Interpret blast pressure, impulse, and duration parameters used in structural assessment.
  • Review explosion hazard studies and consequence modelling outputs for engineering purposes.
  • Assess the vulnerability of buildings and structural systems exposed to blast loads.
  • Identify the key design considerations for blast-resistant control rooms and occupied buildings.
  • Understand performance-based design approaches and relevant engineering standards.
  • Evaluate structural detailing, connections, façades, and non-structural components for blast resilience.
  • Compare blast mitigation measures based on risk reduction and engineering feasibility.
  • Develop recommendations for improving blast protection and facility resilience.

Course Outline

Day 1

Explosion Hazards and Blast Engineering Fundamentals

  • Overview of explosion hazards in oil, gas, and petrochemical facilities.
  • Characteristics of vapour cloud explosions, confined explosions, and congested-area explosions.
  • Fundamentals of blast waves, reflected pressure, incident pressure, impulse, and positive-phase duration.
  • Factors influencing explosion severity, including congestion, confinement, fuel properties, and release conditions.
  • Potential consequences for personnel, buildings, equipment, and critical infrastructure.
  • Introduction to explosion consequence modelling and blast hazard assessment.
  • Relationship between process safety studies, hazard identification, and structural protection requirements.
  • Practical Exercise: Review a hypothetical petrochemical explosion scenario and identify the principal blast hazards, exposed assets, and engineering information required for a preliminary assessment.
Day 2

Blast Hazard Assessment and Facility Siting

  • Identifying credible explosion scenarios and establishing design-basis events.
  • Understanding the role of quantitative risk assessment (QRA) in facility siting and blast protection.
  • Interpreting blast contour maps, pressure-distance relationships, and consequence assessment outputs.
  • Building vulnerability, occupancy classification, and personnel exposure considerations.
  • Facility layout, separation distances, equipment congestion, and escalation potential.
  • Risk-based siting of control rooms, substations, emergency response facilities, and occupied buildings.
  • Introduction to relevant guidance and standards, including applicable API, ISO, and recognised industry practices.
  • Practical Exercise: Evaluate a simplified facility layout against a set of blast hazard contours and identify vulnerable buildings, potential escalation pathways, and siting improvements.
Day 3

Structural Response and Blast-Resistant Building Design

  • Structural response to blast loading and the difference between static and dynamic load effects.
  • Material behaviour, ductility, deformation limits, and energy absorption under blast conditions.
  • Design principles for reinforced concrete and structural steel blast-resistant buildings.
  • Structural systems, load paths, connections, and resistance to progressive collapse.
  • Blast-resistant façades, doors, windows, penetrations, and non-structural components.
  • Design considerations for control rooms, emergency response buildings, and other critical occupied facilities.
  • Introduction to dynamic analysis, equivalent single-degree-of-freedom methods, and finite element modelling applications.
  • Practical Exercise: Review a conceptual blast-resistant building design and identify potential weaknesses in its structural load path, connections, façade system, and protective features.
Day 4

Blast Mitigation, Protective Systems, and Engineering Verification

  • Engineering options for reducing explosion exposure through layout optimisation and separation.
  • Blast walls, barriers, protective enclosures, and shielding considerations.
  • Passive structural protection and the role of compartmentation and building envelope integrity.
  • Assessment of equipment supports, pipe racks, cable routes, and critical utility infrastructure.
  • Structural analysis requirements, design assumptions, acceptance criteria, and sensitivity considerations.
  • Verification of design calculations, drawings, material specifications, and construction details.
  • Coordination between process safety, structural engineering, architecture, mechanical systems, and operations.
  • Practical Exercise: Compare alternative blast mitigation measures for a critical facility and prepare a technical recommendation considering risk reduction, constructability, operational impact, and cost.
Day 5

Standards Compliance, Project Integration, and Facility Resilience

  • Overview of relevant blast-resistant design standards, guidance documents, and performance-based engineering principles.
  • Establishing project-specific blast design criteria and documenting design assumptions.
  • Integrating explosion hazard studies into conceptual design, detailed engineering, and facility modifications.
  • Technical review of blast-resistant design packages and independent verification requirements.
  • Construction quality assurance, inspection, and verification of protective design features.
  • Managing design changes, residual risks, and operational restrictions following facility upgrades.
  • Developing a prioritised improvement plan for existing petrochemical facilities.
  • Practical Exercise: Conduct a structured review of a hypothetical blast protection design package, identify technical and documentation gaps, and develop a prioritised action plan for improving facility protection and design compliance.

Upcoming Dates

Selected date

Doha · 4 – 8 Oct 2027 · Classroom

Need more details?Chat with us on WhatsApp

CityDatesPrice per ParticipantEarly Bird
Cape TownScheduled
2 – 6 Nov 2026€7,700—
CasablancaScheduled
9 – 13 Nov 2026€4,700—
DammamScheduled
16 – 20 Nov 2026€4,800—
DohaScheduled
23 – 27 Nov 2026€4,700€4,230until 2 Nov
DubaiScheduled
29 Nov – 3 Dec 2026€4,700€4,230until 9 Nov
IstanbulScheduled
7 – 11 Dec 2026€5,300€4,770until 16 Nov
JeddahScheduled
13 – 17 Dec 2026€4,800€4,320until 23 Nov
KigaliScheduled
14 – 18 Dec 2026€7,700€6,930until 23 Nov
Kuala LumpurScheduled
21 – 25 Dec 2026€4,700€4,230until 30 Nov
LisbonScheduled
28 Dec 2026 – 1 Jan 2027€6,000€5,400until 7 Dec
LondonScheduled
4 – 8 Jan 2027€5,800€5,220until 14 Dec
MadinahScheduled
11 – 15 Jan 2027€4,800€4,320until 21 Dec
MadridScheduled
18 – 22 Jan 2027€6,000€5,400until 28 Dec
MakkahScheduled
18 – 22 Jan 2027€4,800€4,320until 28 Dec
ManamaScheduled
25 – 29 Jan 2027€5,300€4,770until 4 Jan
MarbellaScheduled
1 – 5 Feb 2027€6,000€5,400until 11 Jan
MuscatScheduled
8 – 12 Feb 2027€6,300€5,670until 18 Jan
OnlineScheduled
14 – 18 Feb 2027€2,700€2,430until 25 Jan
ParisScheduled
22 – 26 Feb 2027€6,700€6,030until 1 Feb
ViennaScheduled
1 – 5 Mar 2027€6,400€5,760until 8 Feb
AbujaScheduled
8 – 12 Mar 2027€7,700€6,930until 15 Feb
AccraScheduled
8 – 12 Mar 2027€7,700€6,930until 15 Feb
AmsterdamScheduled
15 – 19 Mar 2027€6,000€5,400until 22 Feb
BarcelonaScheduled
22 – 26 Mar 2027€6,000€5,400until 1 Mar
BeirutScheduled
28 Mar – 1 Apr 2027€4,500€4,050until 8 Mar
CairoScheduled
4 – 8 Apr 2027€3,800€3,420until 15 Mar
Cape TownScheduled
12 – 16 Apr 2027€7,700€6,930until 22 Mar
CasablancaScheduled
19 – 23 Apr 2027€4,700€4,230until 29 Mar
DammamScheduled
26 – 30 Apr 2027€4,800€4,320until 5 Apr
DohaScheduled
26 – 30 Apr 2027€4,700€4,230until 5 Apr
DohaScheduled
4 – 8 Oct 2027€4,700€4,230until 13 Sept

Available in: Istanbul · Dubai · London · Doha · Amsterdam

Related Courses

Ready to Elevate Your Team's Capabilities?

Speak with our advisors about upcoming programmes or a bespoke corporate training plan.