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Quest Training

ASME Boiler & Pressure Vessel Code (Section VIII) Training Course

Covers ASME Section VIII requirements for pressure vessel design, fabrication, inspection, testing and certification, focused on Division 1.

MEC · Mechanical EngineeringAll Levels#2837ClassroomEnglish , Arabic
Duration
5 Days
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Free substitution at any time · 30+ days' notice: full refund minus 10%. Cancellation policy

Sectors:Industrial Engineering, Maintenance & OperationsCategories:Mechanical Engineering

Course Overview

The ASME Boiler and Pressure Vessel Code (BPVC), Section VIII, establishes essential requirements for the design, fabrication, inspection, testing, and certification of pressure vessels. Its application is fundamental to maintaining pressure equipment integrity and ensuring safe, reliable operation across oil and gas facilities, petrochemical plants, refineries, power generation facilities, and other process industries. This course provides a structured understanding of Section VIII requirements, with emphasis on Division 1 and an introduction to the principal differences between Divisions 1 and 2. Participants will examine pressure vessel design conditions, material selection, allowable stresses, thickness calculations, weld joint efficiency, reinforcement of openings, fabrication requirements, welding qualifications, non-destructive examination, pressure testing, and documentation. The programme also introduces the role of the ASME Certificate of Authorization, Code stamping, and the Manufacturer's Data Report within the applicable certification framework. Through practical calculations, code interpretation exercises, and engineering case studies, participants will develop the ability to identify applicable Code provisions, review pressure vessel design documentation, evaluate fabrication and inspection records, and recognise common compliance gaps. The course supports more consistent engineering decisions, improved quality assurance, effective inspection coordination, and reliable pressure vessel lifecycle management.

Learning Objectives

  • Explain the structure, scope, and application of ASME BPVC Section VIII.
  • Distinguish between the principal requirements and applications of Divisions 1 and 2.
  • Interpret relevant Code paragraphs, tables, figures, and mandatory requirements.
  • Identify design pressure, design temperature, corrosion allowance, and other key design inputs.
  • Understand material selection, allowable stresses, and material traceability requirements.
  • Apply basic pressure vessel shell, head, and reinforcement thickness calculation methods.
  • Explain fabrication, welding qualification, heat treatment, and dimensional control requirements.
  • Identify applicable non-destructive examination and pressure testing requirements.
  • Review pressure vessel documentation and identify potential Code compliance deficiencies.
  • Support quality assurance, inspection, and certification activities in accordance with the applicable Code edition.

Who Should Attend

Mechanical and pressure vessel design engineers. Pressure equipment inspectors and inspection engineers. Welding engineers and welding inspection personnel. Quality assurance and quality control (QA/QC) professionals. Fabrication, manufacturing, and construction engineers. Project engineers and engineering contractors involved in pressure vessel packages. Maintenance and asset integrity professionals responsible for pressure equipment. Technical professionals involved in Code compliance, inspection planning, and equipment certification.

Learning Outcomes

  • Navigate ASME BPVC Section VIII and locate relevant requirements for specific applications.
  • Explain the scope and applicability of Divisions 1 and 2.
  • Identify the principal design inputs and applicable material requirements for pressure vessels.
  • Interpret allowable stress values and understand their use in design calculations.
  • Perform or review basic shell, head, and reinforcement thickness calculations using the applicable Code provisions.
  • Identify the requirements governing openings, weld joints, fabrication, and welding qualifications.
  • Determine the applicable examination and pressure testing requirements for selected vessel configurations.
  • Review material certificates, welding records, inspection reports, and Manufacturer's Data Reports.
  • Recognise common design, fabrication, and documentation non-conformities.
  • Apply a structured approach to Code compliance reviews and technical quality assurance.

Course Outline

Day 1

Introduction to ASME BPVC Section VIII

  • Overview of the American Society of Mechanical Engineers (ASME) and the Boiler and Pressure Vessel Code.
  • Structure of the BPVC and the relationship between Section VIII and other relevant Code sections.
  • Scope, application, and general organisation of Section VIII, Division 1.
  • Introduction to Division 2 and key differences in design methodology, analysis, and documentation.
  • Understanding Code terminology, mandatory paragraphs, tables, figures, and referenced standards.
  • Design conditions: pressure, temperature, external pressure, corrosion allowance, and design life considerations.
  • Roles of the manufacturer, purchaser, Authorized Inspector, and applicable certification bodies.
  • Practical Exercise: Identify applicable Section VIII provisions for a sample pressure vessel specification and establish the principal design and compliance requirements.
Day 2

Materials and Pressure Vessel Design Calculations

  • Material specifications, product forms, and material selection considerations.
  • Allowable stress values, material temperature limits, and relevant Code tables.
  • Design requirements for cylindrical shells and formed heads under internal pressure.
  • Fundamentals of external pressure and buckling considerations.
  • Thickness calculations, corrosion allowance, and minimum required thickness.
  • Reinforcement of openings, nozzle connections, and local design considerations.
  • Weld joint efficiency and its relationship to joint type and examination extent.
  • Practical Exercise: Review a sample pressure vessel design and perform selected shell and head thickness calculations using the applicable Code provisions and supplied material data.
Day 3

Fabrication, Welding, and Manufacturing Requirements

  • General fabrication requirements and control of manufacturing processes.
  • Plate forming, rolling, fit-up, dimensional tolerances, and material identification.
  • Welding procedure specifications (WPS), procedure qualification records (PQR), and welder performance qualification.
  • Relevant requirements of ASME Section IX for welding and qualification activities.
  • Heat treatment requirements, including postweld heat treatment where applicable.
  • Control of weld repairs, material substitution, traceability, and manufacturing deviations.
  • Inspection hold points, quality records, and coordination between fabrication and inspection teams.
  • Practical Exercise: Review a sample fabrication package containing material certificates, welding qualifications, and heat treatment records to identify missing evidence and potential compliance issues.
Day 4

Inspection, Non-Destructive Examination, and Pressure Testing

  • General inspection requirements and the role of the Authorized Inspector within the applicable certification framework.
  • Radiographic examination, ultrasonic examination, magnetic particle testing, and liquid penetrant testing.
  • Selecting examination methods and determining examination extent in accordance with applicable Code provisions.
  • Visual inspection, weld acceptance criteria, and documentation of examination results.
  • Hydrostatic testing, pneumatic testing considerations, and pressure test preparation.
  • Examination of openings, weld repairs, pressure boundary components, and completed vessels.
  • Non-conformity management, corrective actions, and final inspection documentation.
  • Practical Exercise: Evaluate a sample inspection and test dossier, identify gaps in non-destructive examination records, and establish the required verification steps before pressure testing and final acceptance.
Day 5

Code Compliance, Certification, and Documentation

  • Preparing and reviewing pressure vessel design calculations and supporting documentation.
  • Material certificates, traceability records, welding documentation, inspection reports, and test records.
  • ASME Certificate of Authorization, Code stamping, and applicable Manufacturer's Data Reports.
  • Understanding the responsibilities of manufacturers, purchasers, inspectors, and other stakeholders.
  • Managing Code interpretations, technical queries, design changes, and deviations.
  • Common compliance deficiencies in design calculations, fabrication, examination, and documentation.
  • Final verification, documentation completeness, and pressure vessel handover requirements.
  • Practical Exercise: Conduct a structured Code compliance review of a sample pressure vessel dossier, identify deficiencies, and prepare a corrective action register with references to the applicable Code requirements.

Upcoming Dates

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Cairo · 19 – 23 Sept 2027 · Classroom

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