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Quest Training

Quality Control in Oil & Gas Operations Training Course

Covers quality control in oil and gas operations, verifying materials, equipment, construction and maintenance work against specifications and quality plans.

QC · Quality Control & Quality AssuranceAll Levels#2856ClassroomEnglish , Arabic
Duration
5 Days
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Free substitution at any time · 30+ days' notice: full refund minus 10%. Cancellation policy

Sectors:Quality Management & Operational ExcellenceCategories:Quality Control & Quality Assurance

Course Overview

Quality control is essential to maintaining the safety, reliability, and operational integrity of oil and gas facilities throughout exploration, production, processing, storage, and transportation. Effective quality control practices help verify that materials, equipment, construction activities, maintenance work, and operating processes comply with approved specifications, engineering standards, regulatory requirements, and project quality plans. A systematic approach reduces defects, prevents costly rework, and supports the reliable operation of critical assets. This course provides practical knowledge of quality control methods used across upstream, midstream, and downstream operations. Participants examine inspection and testing procedures, material verification, welding and piping quality control, pressure equipment inspection, non-destructive testing (NDT), inspection and test plans (ITPs), quality documentation, and non-conformance management. The course also addresses the application of relevant industry standards, risk-based inspection principles, contractor quality assurance, and coordination between operations, maintenance, engineering, and quality teams. Through practical exercises and realistic oil and gas scenarios, participants develop the skills to evaluate inspection results, identify deviations, investigate quality issues, manage corrective actions, and maintain traceable quality records. The emphasis is on preventing equipment failures, improving process consistency, maintaining asset integrity, and ensuring that quality control activities support safe, compliant, and efficient oil and gas operations.

Learning Objectives

  • Explain the principles and importance of quality control in oil and gas operations.
  • Identify quality requirements applicable to upstream, midstream, and downstream facilities.
  • Apply relevant engineering codes, industry standards, specifications, and approved procedures.
  • Develop and implement inspection and test plans for oil and gas activities.
  • Verify material quality, equipment condition, fabrication quality, and installation compliance.
  • Understand welding inspection, piping inspection, pressure testing, and non-destructive testing methods.
  • Evaluate inspection findings and identify non-conformances and quality risks.
  • Apply root cause analysis and corrective action procedures to recurring quality problems.
  • Maintain accurate inspection reports, material traceability, and quality documentation.
  • Monitor quality performance and support continuous improvement and asset integrity.

Who Should Attend

Quality control and quality assurance engineers. Oil and gas inspection engineers and inspectors. Mechanical, piping, welding, and materials engineers. Operations and maintenance engineers. Production and facility supervisors. Project quality managers and construction quality personnel. Reliability and asset integrity professionals. Procurement and supplier quality specialists. Non-destructive testing personnel and inspection coordinators. Professionals working in refineries, gas processing plants, petrochemical facilities, pipelines, terminals, and oil and gas construction projects.

Learning Outcomes

  • Interpret quality requirements for oil and gas equipment, materials, and operating activities.
  • Identify applicable codes, standards, inspection procedures, and acceptance criteria.
  • Develop inspection plans and define verification requirements for critical activities.
  • Evaluate material certificates, equipment documentation, and traceability records.
  • Understand quality control requirements for welding, piping, fabrication, and pressure testing.
  • Interpret inspection and non-destructive testing reports within the scope of applicable procedures.
  • Identify defects, deviations, and potential threats to equipment reliability.
  • Document non-conformances and coordinate corrective actions and reinspection.
  • Maintain complete and traceable quality records throughout project and operational activities.
  • Recommend improvements to inspection effectiveness, process consistency, and asset integrity.

Course Outline

Day 1

Quality Control Fundamentals in Oil and Gas Operations

  • Principles, objectives, and scope of quality control in the oil and gas industry.
  • Quality requirements across upstream, midstream, and downstream operations.
  • Relationship between quality control, process safety, reliability, and asset integrity.
  • Understanding project specifications, engineering drawings, technical procedures, and quality plans.
  • Overview of relevant industry standards, including applicable API, ASME, and ISO requirements.
  • Roles and responsibilities of quality teams, operations, maintenance, engineering, contractors, and suppliers.
  • Quality risk identification and prioritization of critical equipment and activities.
  • Quality documentation, inspection records, and traceability requirements.
  • Practical Exercise: Review an oil and gas facility scenario and identify the applicable quality requirements, critical inspection activities, and key compliance risks.
Day 2

Inspection Planning, Materials Verification, and Fabrication Quality

  • Developing inspection and test plans (ITPs) for oil and gas projects and operational activities.
  • Defining inspection stages, hold points, witness points, and acceptance criteria.
  • Reviewing material specifications, material test certificates, and equipment documentation.
  • Material identification, traceability, storage, handling, and preservation.
  • Quality control during fabrication, assembly, installation, and equipment modification.
  • Welding quality requirements, weld inspection, and review of welding documentation.
  • Piping and pressure equipment inspection requirements.
  • Coordinating third-party inspections, vendor inspections, and inspection release activities.
  • Practical Exercise: Prepare an inspection plan for a piping or equipment installation activity, including verification stages, documentation requirements, and acceptance criteria.
Day 3

Testing Methods, Non-Destructive Testing, and Equipment Verification

  • Overview of inspection and testing methods used in oil and gas facilities.
  • Visual inspection and dimensional verification.
  • Non-destructive testing (NDT): radiographic testing (RT), ultrasonic testing (UT), magnetic particle testing (MT), and liquid penetrant testing (PT).
  • Pressure testing, including hydrostatic and pneumatic testing, subject to approved procedures and safety requirements.
  • Inspection of piping systems, valves, flanges, and pressure-containing components.
  • Verification of test equipment calibration and inspection personnel qualifications.
  • Reviewing inspection reports, test results, and acceptance criteria.
  • Identifying defects, interpreting deviations, and determining when additional examination is required.
  • Practical Exercise: Review sample inspection and test reports, identify deviations from acceptance criteria, and determine the required follow-up actions.
Day 4

Non-Conformance Management, Corrective Actions, and Quality Records

  • Identifying and classifying non-conformances in oil and gas operations.
  • Preparing non-conformance reports (NCRs) and documenting objective evidence.
  • Assessing the technical, operational, contractual, and integrity implications of quality deviations.
  • Applying root cause analysis techniques, including the 5 Whys and cause-and-effect diagrams.
  • Evaluating repair, rework, replacement, and other approved dispositions.
  • Developing corrective action plans and verifying their effectiveness.
  • Managing reinspection, retesting, and technical approval requirements.
  • Maintaining inspection reports, material certificates, testing records, and equipment history.
  • Practical Exercise: Analyse a simulated equipment or piping non-conformance, prepare an NCR, identify its root cause, and develop a corrective action and verification plan.
Day 5

Quality Performance Monitoring and Continuous Improvement

  • Establishing quality control performance indicators for oil and gas operations.
  • Monitoring defect rates, inspection acceptance, rework, NCR closure, and recurring failures.
  • Evaluating contractor, supplier, and service provider quality performance.
  • Integrating quality control with maintenance, reliability, and asset integrity programmes.
  • Applying risk-based inspection principles to prioritize inspection resources.
  • Conducting quality reviews and supporting internal and external audits.
  • Analysing recurring quality issues and implementing preventive improvement measures.
  • Developing action plans to strengthen quality systems, operational consistency, and equipment reliability.
  • Practical Exercise: Develop a quality improvement plan for an oil and gas facility using sample inspection data, recurring defect trends, corrective action status, and measurable performance targets.

Upcoming Dates

CityDatesPrice per ParticipantEarly Bird
Cape TownScheduled
9 – 13 Nov 2026€5,100—
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CasablancaScheduled
16 – 20 Nov 2026€4,300—
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DammamScheduled
22 – 26 Nov 2026€4,200€3,780until 2 Nov
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DohaScheduled
29 Nov – 3 Dec 2026€4,400€3,960until 9 Nov
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BeirutScheduled
29 Nov – 3 Dec 2026€4,000€3,600until 9 Nov
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CairoScheduled
29 Nov – 3 Dec 2026€3,300€2,970until 9 Nov
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DubaiScheduled
6 – 10 Dec 2026€4,400€3,960until 16 Nov
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ErbilScheduled
13 – 17 Dec 2026€3,100€2,790until 23 Nov
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IstanbulScheduled
14 – 18 Dec 2026€4,700€4,230until 23 Nov
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JeddahScheduled
20 – 24 Dec 2026€4,200€3,780until 30 Nov
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Cape TownScheduled
21 – 25 Dec 2026€5,100€4,590until 30 Nov
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KigaliScheduled
28 Dec 2026 – 1 Jan 2027€5,100€4,590until 7 Dec
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Kuala LumpurScheduled
4 – 8 Jan 2027€4,400€3,960until 14 Dec
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DammamScheduled
10 – 14 Jan 2027€4,200€3,780until 21 Dec
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LisbonScheduled
11 – 15 Jan 2027€5,400€4,860until 21 Dec
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MadinahScheduled
18 – 22 Jan 2027€4,200€3,780until 28 Dec
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MakkahScheduled
25 – 29 Jan 2027€4,200€3,780until 4 Jan
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ManamaScheduled
25 – 29 Jan 2027€4,700€4,230until 4 Jan
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MuscatScheduled
1 – 5 Feb 2027€5,300€4,770until 11 Jan
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OnlineScheduled
7 – 11 Feb 2027€1,700€1,530until 18 Jan
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DohaScheduled
7 – 11 Feb 2027€4,400€3,960until 18 Jan
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RiyadhScheduled
15 – 19 Feb 2027€4,200€3,780until 25 Jan
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SalalahScheduled
22 – 26 Feb 2027€5,300€4,770until 1 Feb
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Sharm El-SheikhScheduled
1 – 5 Mar 2027€4,300€3,870until 8 Feb
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GenevaScheduled
1 – 5 Mar 2027€6,300€5,670until 8 Feb
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SingaporeScheduled
8 – 12 Mar 2027€6,700€6,030until 15 Feb
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AbujaScheduled
15 – 19 Mar 2027€5,100€4,590until 22 Feb
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TrabzonScheduled
15 – 19 Mar 2027€4,700€4,230until 22 Feb
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AccraScheduled
22 – 26 Mar 2027€5,100€4,590until 1 Mar
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LondonScheduled
22 – 26 Mar 2027€5,600€5,040until 1 Mar
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Available in: Istanbul · Dubai · London · Riyadh · Doha · Amsterdam

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